China Standard Ca Type Agricultural Chain Conveyor Chain Gathering Chain Roller Chain

Product Description

This series is typically applied as a gathering chain or conveyor chain. It features a straight sidebar for increased strength and better conveying ability, and this is the most common type of agricultural roller chain. We also build various kinds of attachments to meet clients’ needs.

The JJ CA-Type chain’s advantages:

Solid rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

CHAIN
NO.
PITCH BUSH
WIDTH
ROLLER
DIA
PIN PLATE MAX.
TENSILE
STRENGTH
WEIGHT
D L Lc H T1 T2
mm mm mm mm mm mm mm mm mm KN/min kg/m
CA550 41.40 19.81 16.70 7.16 35.30 38.20 19.05 2.70 2.70 39.8 1.94
CA555 41.40 12.50 16.86 7.19 30.35 33.48 20.17 3.18 3.18 39.8 1.72
CA557 41.40 20.14 17.78 7.94 37.60 40.00 23.10 3.18 3.18 55.8 2.60
CA620 42.01 25.07 17.68 7.16 41.50 45.00 19.05 3.15 3.15 39.8 2.35
CA650H 41.40 19.81 16.70 7.16 36.18 39.00 19.05 3.00 3.00 39.8 2.24
CA2060H 38.10 12.70 11.91 5.94 28.80 31.70 18.00 3.25 3.25 31.1 1.45
384V 38.40 18.00 15.88 6.92 35.10 38.40 17.20 3.00 3.00 33.8 1.83
384VB 38.40 19.00 15.88 8.28 35.80 38.80 20.50 3.00 3.00 50.8 2.17

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain, Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1 1/2"*1 5/8"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

roller chain

What are the factors that affect roller chain lifespan?

The lifespan of a roller chain can be influenced by several factors. Here’s a detailed answer to the question:

1. Load Capacity: The load capacity of a roller chain refers to its ability to handle the applied load without experiencing excessive stress or deformation. Using a roller chain that is properly sized and rated for the specific application’s load requirements is crucial for ensuring a longer lifespan.

2. Lubrication: Proper lubrication is essential for reducing friction and wear in a roller chain. Insufficient lubrication can lead to increased friction, heat generation, and accelerated wear. On the other hand, over-lubrication can attract contaminants and contribute to chain wear. Regular and proper lubrication based on the manufacturer’s recommendations is necessary to maximize chain lifespan.

3. Alignment: Proper alignment between the sprockets and the roller chain is critical for smooth operation and reduced wear. Misalignment can cause the chain to rub against the sprocket teeth, leading to increased friction and premature wear. Regular inspection and adjustment of the sprocket alignment can help extend the chain’s lifespan.

4. Environmental Conditions: The operating environment can have a significant impact on the lifespan of a roller chain. Factors such as temperature extremes, moisture, dust, chemicals, and abrasive contaminants can accelerate wear and corrosion. Using appropriate chain coatings, seals, and regular cleaning can help protect the chain and extend its lifespan.

5. Maintenance: Regular maintenance practices, including inspection, lubrication, and adjustment, are crucial for maximizing the lifespan of a roller chain. Periodic inspection for wear, damaged links, or other issues allows for timely replacement or repair, preventing further damage and potential chain failure.

6. Material Quality: The quality of the roller chain material affects its durability and resistance to wear. High-quality materials, such as alloy steel, with proper heat treatment and surface hardening, can enhance the chain’s strength and resistance to fatigue and wear.

7. Operational Conditions: The operating conditions, including speed, shock loads, and cycle frequency, can impact the chain’s lifespan. Excessive speeds, sudden changes in loads, or frequent starts and stops can put additional stress on the chain, leading to accelerated wear and potential failure.

By considering these factors and implementing proper maintenance and operating practices, the lifespan of a roller chain can be optimized, ensuring reliable and efficient performance over an extended period.

roller chain

How do roller chains handle lateral loads?

Roller chains are primarily designed to handle axial loads, which are loads acting in the direction of the chain’s axis. However, roller chains can also tolerate a certain degree of lateral loads, which are loads acting perpendicular to the chain’s axis. Here’s a detailed answer to the question:

1. Sprocket Alignment: Proper sprocket alignment is crucial for roller chains to effectively handle lateral loads. The sprockets must be aligned in a parallel and concentric manner to ensure that the chain tracks properly and experiences minimal lateral force. Misaligned sprockets can cause the chain to derail or experience excessive wear due to uneven loading.

2. Tolerance for Lateral Misalignment: Roller chains have some tolerance for lateral misalignment between the sprockets. This means that the chain can tolerate a slight deviation from a perfectly straight line between the sprockets. The chain’s side plates and rollers are designed to provide some flexibility, allowing the chain to adjust to minor lateral forces without significant problems.

3. Guide Rails or Flanges: In applications where lateral loads are more significant, guide rails or flanges can be employed to help keep the roller chain aligned and prevent excessive lateral movement. These additional components act as guides and help control the chain’s lateral displacement, ensuring that it remains on the sprockets and operates smoothly.

4. Chain Tension: Proper chain tension is crucial for handling lateral loads. A well-tensioned chain minimizes slack and reduces the chances of lateral movement. It helps keep the chain engaged with the sprockets and ensures that the load is evenly distributed across the chain’s width.

It’s important to note that roller chains have a primary function of transmitting power and handling axial loads. While they can handle some lateral loads within their design limits, excessive lateral forces can lead to chain derailment, increased wear, and reduced performance. Therefore, it’s essential to design the system properly, consider the anticipated lateral loads, and ensure proper alignment and tension to maintain the chain’s integrity and performance.

roller chain

Are there any alternatives to roller chains for power transmission?

Yes, there are several alternatives to roller chains for power transmission, depending on the specific application requirements. Here’s a detailed answer to the question:

1. Belt Drives: Belt drives are a common alternative to roller chains for power transmission. They use a flexible belt made of materials such as rubber, polyurethane, or neoprene. Belt drives offer smooth and quiet operation, high-speed capabilities, and can transmit power over long distances. They are often used in applications where precise synchronization is not required.

2. Gear Drives: Gear drives use meshing gears to transmit power. They offer high torque capabilities, precise motion control, and can handle heavy loads. Gear drives are commonly used in applications that require high efficiency and precise speed control, such as industrial machinery, automotive transmissions, and robotics.

3. Timing Belts: Timing belts, also known as synchronous belts, are toothed belts that provide positive power transmission. They are used in applications that require precise synchronization between two or more shafts. Timing belts offer low noise, high efficiency, and resistance to slippage. They are commonly used in automotive engines, industrial automation, and precision machinery.

4. Chain Drives: Chain drives, similar to roller chains, use interconnected links to transmit power. However, chain drives often have larger pitch sizes and heavier-duty construction compared to roller chains. Chain drives offer high load-carrying capacity, durability, and can operate in demanding conditions. They are commonly used in heavy machinery, agricultural equipment, and motorcycles.

5. Direct Drives: Direct drives eliminate the need for mechanical power transmission components like chains or belts. They directly connect the motor or power source to the driven equipment, providing a more efficient and compact solution. Direct drives are commonly used in applications that require high precision, such as CNC machines, robotics, and linear motion systems.

When considering alternatives to roller chains, factors such as load requirements, speed, precision, environmental conditions, and cost must be taken into account. Each alternative has its own advantages and limitations, and the choice depends on the specific needs of the application.

China Standard Ca Type Agricultural Chain Conveyor Chain Gathering Chain Roller Chain  China Standard Ca Type Agricultural Chain Conveyor Chain Gathering Chain Roller Chain
editor by CX 2023-08-29

Metric roller chain

As one of the metric roller chain manufacturers, suppliers, and exporters of mechanical products, We offer metric roller chain and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of metric roller chain.

Recent Posts