China OEM Carbon Steel Roller Chain for Machines

Product Description

Carbon Steel Roller Chain for Machines
1. Standards: ISO /DIN /ANSI
2. Model: 35-160, 04B-32B Simplex, Duplex, Triplex, Heavy duty
3. Materials: Carbon steel 40Mn
4. All parts are heat treatment(quenching and tempering) and controlled in a reasonable tolerance range.
5. Tensile strength: 15-20% higher than the standard
6. Certificate of Quality: ISO 9001, SGS
7. Centreless grinding.
8. Good lubrication with excellent grease.
9. Color: Self, dark yellow, dark blue, black

Products are made of high quality alloy steel production. The plates are punched and squeezed bores by precision technology. The pin, bush, roller are machined by high-efficiency automatic equipment and automatic grinding equipment, then through heat treatment of carburization, carbon and nitrogen protection mesh belt furnace, surface blasting process etc. Assembled precision by Internal hole position, spin riveted by pressure to ensure the performance of the entire chain.
Specifications

Technique Treatment
1 Shot Peening 8 Tempering
2 Bluing 9 Oiling
3 Nickel-plated 10 Greasing
4 Zincing 11 Special color
5 Heat Treatment 12 Stain proofing
6 Carburizing 13 Pre-stretched and anti-fatigue
7 Quenching    

Our Service
1. Any of your kind inquiry conveyor chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.
4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.
Why choose us
1. We are the manufacture.
2. We have near 30 years experience of making chains and chain links.
3. Our design team has extensive experience in the chain design.
4. Best service and prompt delivery.
5. We offer various styles, size and colors to meet your requirement.
6. We covering a production area of 18750 square CZPT have more than 100 employees and we have a complete set of testing equipment to ensure our quality.
 

Usage: Transmission Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing/Electroplating/Oxygenation
Feature: Oil Resistant
Chain Size: 25 to 200 / 04b to 40b
Structure: Roller Chain
Samples:
US$ 4/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

roller chain

Are there any special considerations for installing roller chains?

Proper installation of roller chains is crucial to ensure their optimal performance and longevity. Here are some key considerations for installing roller chains:

1. Alignment: Ensure proper alignment of the sprockets to prevent side loading and premature wear. The sprockets should be aligned parallel to each other and positioned at the correct distance according to the chain’s pitch.

2. Tension: Proper chain tension is essential for smooth operation and to prevent excessive wear. Follow the manufacturer’s recommendations for the appropriate tension based on the specific chain type and application. It’s important to achieve the correct tension without over-tightening, as excessive tension can lead to increased stress and accelerated wear.

3. Lubrication: Apply the appropriate lubricant to the roller chain during installation. Lubrication helps reduce friction, wear, and heat generation. Follow the manufacturer’s recommendations for the type and frequency of lubrication based on the operating conditions and chain design. Ensure even distribution of lubricant along the chain’s length.

4. Sprocket Teeth Engagement: Check that the chain properly engages with the teeth of the sprockets. The chain should fit snugly into the sprocket teeth without excessive clearance or interference. Incorrect engagement can cause slippage, uneven wear, and premature failure.

5. Chain Length: Ensure that the chain length is appropriate for the application. Avoid excessive slack or excessive tension by adjusting the chain length accordingly. An incorrectly sized chain can lead to poor performance, increased wear, and potential damage to the chain and sprockets.

6. Protection: Consider using chain guards or covers to protect the roller chain from external contaminants such as dust, dirt, or debris. This helps minimize wear and extends the chain’s lifespan, particularly in harsh or dirty environments.

7. Regular Inspection: Regularly inspect the roller chain and sprockets for signs of wear, damage, or misalignment. Monitor the chain’s performance and address any issues promptly to avoid further damage and prevent unexpected downtime.

8. Proper Tools and Techniques: Use appropriate tools and techniques during installation to ensure accuracy and prevent damage to the chain or components. Follow the manufacturer’s guidelines or consult with experts for specific installation instructions.

By following these considerations and best practices, you can ensure proper installation of roller chains and maximize their performance and durability in your application.

roller chain

Can roller chains be used for power transmission in pumps and compressors?

Yes, roller chains can be used for power transmission in pumps and compressors. Here’s a detailed answer to the question:

1. Power Transmission: Roller chains are widely used in various industries for transmitting power between rotating components. In pumps and compressors, roller chains can efficiently transfer power from the motor to the impeller or compressor wheel, enabling the pumping or compression action.

2. Versatility: Roller chains are available in different sizes, pitches, and configurations, making them suitable for various power transmission requirements. They can accommodate a wide range of power levels and speeds, allowing pumps and compressors to operate effectively in different applications and conditions.

3. Load Handling: Pumps and compressors typically involve dynamic loads due to the movement of fluids and gases. Roller chains are designed to handle these dynamic loads effectively. The multiple rollers and pins in the chain distribute the load evenly, minimizing stress concentrations and ensuring smooth power transmission.

4. Durability: Roller chains are known for their durability and resistance to wear. They are designed to withstand demanding operating conditions, including high speeds, fluctuating loads, and exposure to contaminants. Proper lubrication and maintenance further enhance their longevity and reliability in pump and compressor applications.

5. Easy Installation and Maintenance: Roller chains offer ease of installation and maintenance. They can be easily installed, adjusted, and tensioned to ensure proper alignment and operation. Routine maintenance tasks such as lubrication and inspection can help optimize chain performance and identify any potential issues.

It’s important to select the appropriate roller chain based on the specific requirements of the pump or compressor, considering factors such as power transmission capacity, speed, load characteristics, and environmental conditions. Regular inspection and maintenance are crucial to ensure optimal performance and to detect any signs of wear or damage that may require replacement or repair.

roller chain

Are there any alternatives to roller chains for power transmission?

Yes, there are several alternatives to roller chains for power transmission, depending on the specific application requirements. Here’s a detailed answer to the question:

1. Belt Drives: Belt drives are a common alternative to roller chains for power transmission. They use a flexible belt made of materials such as rubber, polyurethane, or neoprene. Belt drives offer smooth and quiet operation, high-speed capabilities, and can transmit power over long distances. They are often used in applications where precise synchronization is not required.

2. Gear Drives: Gear drives use meshing gears to transmit power. They offer high torque capabilities, precise motion control, and can handle heavy loads. Gear drives are commonly used in applications that require high efficiency and precise speed control, such as industrial machinery, automotive transmissions, and robotics.

3. Timing Belts: Timing belts, also known as synchronous belts, are toothed belts that provide positive power transmission. They are used in applications that require precise synchronization between two or more shafts. Timing belts offer low noise, high efficiency, and resistance to slippage. They are commonly used in automotive engines, industrial automation, and precision machinery.

4. Chain Drives: Chain drives, similar to roller chains, use interconnected links to transmit power. However, chain drives often have larger pitch sizes and heavier-duty construction compared to roller chains. Chain drives offer high load-carrying capacity, durability, and can operate in demanding conditions. They are commonly used in heavy machinery, agricultural equipment, and motorcycles.

5. Direct Drives: Direct drives eliminate the need for mechanical power transmission components like chains or belts. They directly connect the motor or power source to the driven equipment, providing a more efficient and compact solution. Direct drives are commonly used in applications that require high precision, such as CNC machines, robotics, and linear motion systems.

When considering alternatives to roller chains, factors such as load requirements, speed, precision, environmental conditions, and cost must be taken into account. Each alternative has its own advantages and limitations, and the choice depends on the specific needs of the application.

China OEM Carbon Steel Roller Chain for Machines  China OEM Carbon Steel Roller Chain for Machines
editor by CX 2023-08-21

Metric roller chain

As one of the metric roller chain manufacturers, suppliers, and exporters of mechanical products, We offer metric roller chain and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of metric roller chain.

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